Champion Product Line
Air Compressors and Air Treatment Systems
Compressed air has long been described as the fourth utility after electricity, natural gas and water. It is often the perfect energy resource for many industrial, commercial and instrument applications. During the act of compressing air, moisture naturally forms. Removing this moisture with an air dryer is vital to avoid costly equipment failure, product contamination and distribution system breakdown.
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Keep lubricants from being washed away from downstream components extending product life.
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Reduce product contamination in applications such as mixing, conveying, cooling and product blow down.
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Reduce compressed air system corrosion which would increase pressure drop and operational costs.
Because every shop is different and has varied needs, our expert sales team stands ready to help you select the right lift for your shop. We serve customers inMaryland, Virginia, Metro D.C., West Virginia and Delaware. Monday-Friday from 8am to 5pm. Give us a call for more information at 800.604.9653.
Desiccant Air Dryer Solutions
CDHM Series Dual Tower Desiccant Air Dryers
Dual Tower Desiccant Air Dryers
The CDHM Series desiccant air dryers use the proven “Pressure Swing Adsorption” (PSA) method for drying wet compressed air. This requires having two identical towers containing hygroscopic desiccant. The unique design of the CDHM Series allows for the dryer to start and stop with a compressor or point-of-use equipment to eliminate purge loss when off. The solid state memory feature allows the dryer to start where it left off in the drying cycle to prevent wet air downstream.
FEATURES
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3 - 50 SCFM
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Maximum Working Pressure: 150 PSIG
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Maximum Inlet Temperature: 120°F
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Pressure Dewpoints to -100°F
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Unique Energy Saving Design
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Eliminate purge loos with remote start/stop control
BENEFITS
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Solid state timer with LED display for visual monitoring
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Built in timer memory
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Low velocity air through the desiccant for more efficient drying
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Large internal air passages to reduce pressure drop
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NEMA 4 components (protects against water spray and dust)
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Minimal threaded connections for fewer leak points than competitive units
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Easy change out desiccant cartridges
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Components are all easily serviced and field replaceable - no special tools
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Full repressurization before tower switch-over causes less shocking of the desiccant and no pressure fluctuation
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No plug mufflers - will not rupture or reduce dryer efficiency
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6-ft. electric power cord
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Heated Blower Desiccant Air Dryers
One look tells you that these dryers are like no other - extremely low silhouette, manifolds and valves within an arm's reach of the operator, and readily accessible fill and drain ports are just a few of the differences apparent on the outside. Both extremely and internally, each model combines innovative engineering and technically advanced, highly durable components to provide easy installation, operation, maintenance, and simply the most reliable desiccant dryers available.
FEATURES
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150 - 3000 SCFM
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Maximum Working Pressure: 150 PSIG standard; higher pressures available
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Low Profile Design
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Low Mounted Filtration for Ease of Service
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NEMA 4-Standard
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7” Color Touchscreen Controller
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Tower Pressure Gauges
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Packaged Filtration – Standard
BENEFITS - Design Advantages
All of our desiccant dryers are designed with energy efficiency, reliability, productivity and safety in mind:
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Engineered for low pressure drop through valve selection, tower size and filter design.
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Optional Energy Management System (EMS) reduces purge consumption while maintaining a constant dew point, monitors the dew point and extends the dryer cycle to greatly reduce energy costs.
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Large sound attenuating purge mufflers minimize noise and include built-in relief valves to enhance safety.
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Low profile places valves at operator's level and provides ready access to fill and drain ports, increasing operator safety and ease of maintenance.
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Pre-filter and after-filter protect desiccant and downstream air from oil contamination and particulates to help improve air quality, increasing productivity.
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Easy-to-replace stainless steel desiccant screens prevent contamination of the downstream air system and are easily removed for cleaning, keeping downtime to a minimum.
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High-efficiency heater and/or blower controlled by outlet regeneration temperature that shuts off to save electrical power once desiccant has been thoroughly regenerated (available with EMS on heated dryers).
DOWNLOADS - Brochures
XCHB Heated Blower Desiccant Air Dryers
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Heatless Desiccant Air Dryers
Reduce your total cost of ownership with the new XCHL Series of heatless desiccant dryers that provides clean, dry compressed air through a reliable design and superior serviceability.
FEATURES
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90 - 3300 SCFM
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Maximum Working Pressure: 150 PSIG standard; higher pressures available
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Customizable Dewpoints to -100°F
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NEMA 4-Standard
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Digital Controller
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Low Mounted Filtration for Ease of Service
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High Strength Activated Alumina
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Tower Pressure Gauges
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Packaged Filtration – Standard
BENEFITS
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Low-profile design permits placement of dryer in areas with low overhead clearances, while minimizing shipping costs
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Rear-mounted inlet and outlet manifolds provide convenient access to critical valves and components for easier and safer service and maintenance as compared to competitive designs
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Standard NEMA 4 enclosure suitable for indoor and outdoor applications, protects against dirt, dust, moisture and ice
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New long life switching and purge valves with extended service intervals
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Enhanced controller provides precise pneumatic valve sequencing; backlit LCD display is easy to read under all lighting conditions
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Maintenance reminders alert users to critical preventive maintenance intervals to ensure consistent, uninterrupted service
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Easily accessible control air solenoid valves with push to test feature
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External communications via Modbus accessible through the controller's RS-485 port
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Status panel provides quick visual indication of dryer operation, tower status and alarm annunciation
DOWNLOADS - Brochures & Specs
XCHL Series Desiccant Dryer Brochure
XCHL Series Heatless Desiccant Air Dryer
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Heated Purge Desiccant Air Dryers
One look tells you that these dryers are like no other - extremely low silhouette, manifolds and valves within an arm's reach of the operator, and readily accessible fill and drain ports are just a few of the differences apparent on the outside. Both extremely and internally, each model combines innovative engineering and technically advanced, highly durable components to provide easy installation, operation, maintenance, and simply the most reliable desiccant dryers available.
FEATURES
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150 - 3000 SCFM
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Maximum Working Pressure: 150 PSIG standard; higher pressures available
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Low Profile Design
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Low Mounted Filtration for Ease of Service
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NEMA 4-Standard
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Digital Controller
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Tower Pressure Gauges
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Packaged Filtration – Standard
BENEFITS
All of our desiccant dryers are designed with energy efficiency, reliability, productivity and safety in mind:
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Engineered for low pressure drop through valve selection, tower size and filter design.
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Optional Energy Management System (EMS) reduces purge consumption while maintaining a constant dew point, monitors the dew point and extends the dryer cycle to greatly reduce energy costs.
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Large sound attenuating purge mufflers minimize noise and include built-in relief valves to enhance safety.
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Low profile places valves at operator's level and provides ready access to fill and drain ports, increasing operator safety and ease of maintenance.
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Pre-filter and after-filter protect desiccant and downstream air from oil contamination and particulates to help improve air quality, increasing productivity.
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Easy-to-replace stainless steel desiccant screens prevent contamination of the downstream air system and are easily removed for cleaning, keeping downtime to a minimum.
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High-efficiency heater and/or blower controlled by outlet regeneration temperature that shuts off to save electrical power once desiccant has been thoroughly regenerated (available with EMS on heated dryers).
DOWNLOADS - Brochures & Specs
XCHB Series Desiccant Dryer Brochure
XCHP Series Heated Purge Desiccant Air Dryers
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Heatless Desiccant Air Dryers
CDT Series Heatless desiccant dryers open up a world of customizable performance opportunities with four standard ISO quality class levels of pressure dew points to choose from. Don't settle for less than the ability to satisfy all of your requirements for clean, dry compressed air. A carefully engineered desiccant dryer design provides a reliable method to remove moisture as a water vapor. With the option to add coalescing filters, solid particles, liquid water droplets, liquid oil and oil vapors can be removed from the compressed air system in a reliable manner.
FEATURES
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40 - 5400 SCFM
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Maximum working pressure: 150 PSIG standard; higher pressures available
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Maximum inlet temperature: 120°F
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Customizable dewpoints to -100°F
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Large desiccant beds ensure consistent dew points
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Three controller options
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Packaged filtration - optional
BENEFITS
Three Controllers to choose from:
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Basic controller offers reliable fixed cycle operation.
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Standard controller includes fixed savings potential with Purge Optimizer
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Energy Saving Controller for exact automatic purge savings
Standard Instrumentation:
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Left and right tower pressure gauges
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Purge pressure gauge
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Moisture indicator - alerts operator of elevated dew point
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Throttling valve provides accurate purge pressure adjustment
Optional FIL Series Filter Packages with Bypass Systems:
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Convenient factory-mounted FIL Series prefilter/afterfilter packages with bypass available
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Optional Element Monitors inform of optimal element change-out time
Large Desiccant Beds Ensure Consistent Dew Points:
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0.6 lbs (0.27 kgs) of desiccant per tower per scfm guarantees dry air
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4.8 seconds of contact time for saturated air with the desiccant
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30% extra desiccant provided to compensate for natural bed aging over the expected 3 to 5 years bed life
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Large, cleanable, stainless steel flow diffusers ensure even flow distribution and eliminate channeling through the bed
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Tower design saves 98% of the heat of adsorption
Reliable valves:
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Shiftmatic valves (on CDT 40-3000) automatically shift to the low pressure side of the circuit to control process flow on models.
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Shiftmatic valve's life has been tested to over 500,000 cycles with tough desiccant dust challenge
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Position memory ensures drying continues, even with loss of electrical power to the dryer
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5- year warranty on the shiftmatic valve. Parts and labor for the first full year of warranty. Parts only in remaining years. Appropriately sized
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FIL prefilter must be installed at the same time the dryer is installed to qualify for the 5-year warranty. Annual or more often element maintenance must take place to maintain the warranty for the 5-year period.
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Three-way pilot operated solenoid valves manage the pilot air flow to direct the purge/repressurization valves.
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Quality butterfly switching valves, models 4100 and 5400
Certified Designs for Safety:
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ASME code constructed vessels comply with codes. Models 115 and larger are stamped. Models are UL and CSA certified.
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Pressure relief valves on each tower mounted after flow diffusers to prevent clogging
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Heavy-duty mufflers for quiet operation
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NEMA 4 electrical construction standard
CDT Series Heatless Air Dryers
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Single Tower Desiccant Air Dryers
Champion specializes in delivering the best compressed air quality to your working environment. Removing water, solid particulates and oil from compressed air has many benefits which all lead to increased productivity and reduced overhead costs. The CDS Series single tower desiccant air dryer provides quality air to your application with minimal investment. The compact, in-line design is ideally suited for point of use applications, such as paint spraying operations or pneumatic tools, that require clean, dry compressed air. The modular housings, with optional oil removal pre-filter provides ease of installation to any system. Drying compressed air has never been easier.
FEATURES
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Single tower desiccant air dryers 5 - 30 SCFM
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Stand along tower that delivers -40°F dew point for dry air
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1/4" and 1/2" connections make installation easy
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Integrated 15 micron dust filter provides added protection
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Rugged, powder coated corrosion resistant aluminum bowl withstands tough environments
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CDSF optional oil pre-filtration package available
BENEFITS
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Delivers -40°F dew point for dry air
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Flows of 5 to 30 scfm ideal for point of use applications
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Optional CFF Grade E filter removes solids to 0.01 micron and oil down to 0.008 ppm
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Desiccant change-out indicator monitors desiccant condition
CDS Series Single Tower Desiccant Air Dryers
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Premium Filters and Separators
Air Compressors and Air Treatment Systems Galleria
Refrigerated Air Dryers
High Inlet Temp Refrigerated Air Dryers
The CRH Series High Inlet Temperature refrigerated dryers feature a unique design which works directly with reciprocating air compressors. A unique heat exchanger allows the dryer to accept elevated inlet air temperatures up to 180°F (82°C). This allows compressed air users to send high temperature air straight from their compressor directly to the CRH Series refrigerated dryer and maintain a 50°F pressure dew point. The CRH Series is ideally suited for auto body shops, auto service centers, and light industrial facilities with 5 to 30 horsepower reciprocating air compressors.
FEATURES
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20 - 125 SCFM
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Maximum inlet temperature: 180°F
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Maximum working pressure: 250 PSIG
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Automatic Zero-Loss Drain
BENEFITS
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Compact - saves valuable floor space
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No interconnecting piping
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Free standing cabinet
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Power cord and plug
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Staggered inlet /outlet connections
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Inlet strainer included
CRH Series Refrigerated Air Dryer
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Cycling Refrigerated Air Dryer
Energy Saving Refrigerated Air Dryer
CRPC Series Air Dryers Series 75-2000 SCFM
The CRPC energy saving series refrigerated air dryer sets the standard for efficiency. This reliable, patent pending heat exchanger is compounded with friendly refrigerants. The ESS (Energy Saving System) allows for impressive amounts of power savings by running the refrigerant compressor only when the thermal change has occurred. Each model features a No-Air-Loss drain.
FEATURES
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75-2000 SCFM
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Maximum Operating Pressure: 232 psig
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Maximum Inlet Temperature: 122ºF
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Filtration is external to the dryer and offered as a bundle package
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No-Air-Loss drain on all models
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Two levels of controllers are specified by model
BENEFITS - Design Advantages
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Energy Saving System with significant yearly cost savings
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No-Air-Loss Drain on all models
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Both levels of controllers have dew point indicator along with drain valve failure alarm
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Clean, simple design with less components
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Delivers stable third-party certified ISO Air Quality Class 4-5 dew point
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Consumes less power than conventional energy saving designs
DOWNLOADS - Brochures
CRPC Series Refrigerated Dryer Brochure
CRPC Series Energy Saving Refrigerated Dryer
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Non-Cycling Refrigerated Air Dryer
CGD Series Air Dryers 10-1200 SCFM
The CGD Series refrigerated air dryers offer the perfect balance between technology and simplicity to dry compressed air systems to a stable SO 8573-1 Air Quality, Class 4 to 5 pressure dew point. The smooth bore, copper tube-on-tube heat exchangers make for an innovative, efficient system.
FEATURES
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CGD 15-50 SCFM
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7-1200 SCFM
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Smooth bore, copper tube-on-tube heat exchangers
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Centrifugal separator efficiently captures condensate
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Static condenser design provides trouble free, quiet operation
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Electronic drain valve
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CGD 75-1200 SCFM
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Stainless steel, cross flow heat exchangers optimize heat transfer and service life
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Compact design saves floor space
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Stainless steel inlet/outlet connections to prevent corrosion
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Timed electric condensate drain
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Integral demister/separator
BENEFITS
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Value At Its Best
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Efficient Condensate Management
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Increased calming zone and integral demister/separator captures liquid condensate and solid particles
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Effectively removes condensate from 0-100% flow conditions without moisture carry-over
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Furnished with condensate drain
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Electronic or timed electric (dependent on scfm range)
DOWNLOADS - Brochures & Specs
CGD Series Refrigerated Dryer Brochure
CGD Series Non-Cycling Refrigerated Air Dryer
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Two Stage, Splash Lubricated (5-25 HP) Reciprocating Air Compressor
Non-Cycling Refrigerated Air Dryers
Our dryers offer multiple design features to ensure a constant dew point at all load levels, and to deliver continuous dry-air performance that satisfies ISO 7183 and CAGI ADF100 industry standards. The dryer's full function control with enhanced control parameters, diagnostics and alarms is more sophisticated and powerful than similarly sized competitive products. We also test every unit to ensure leak-free operation and compliance with operating specifications.
FEATURES
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7-1200 SCFM
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NEMA 1 Standard
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Maximum Inlet Air Temperature:
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XCNC7-150: 140°F (60°C)
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XCNC200-1200: 120°F (49°C)
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Maximum Operating Pressure:
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XCNC200-1200: 300 psig
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XCNC7-100: 203 psig
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Rated Flow Capacity: Conditions for rating dryers are in accordance with ISO 7183
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Compressed air at dryer inlet: 100 psig (7 bar) and 100°F (38°C); ambient air temperature: 100°F (38°C)
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Pressure drip: +/- 0.5 psig (Models XCNC200-1200)
BENEFITS
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Quiet Compressor: Highest, quality, fully hermetic compressor offers quiet, reliable operation.
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Superior Heat Exchanger : 100% corrosion-resistant heat exchanger delivers superior heat transfer, lowest pressure drop and extreme reliability.
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Highly Efficient Separator: High efficiency separator removes moisture for all applications, even under partial load conditions.
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Clog Resistant Condensate Drain: Adjustable electric condensate drain with large port resists clogging.
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High Quality Enclosure: Full cabinet made from heavy gauge steel, powder coated to yield a durable finish.
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Large Condensers: Generously-sized condensers precisely positioned to avoid any accumulation of dust or debris.
DOWNLOADS - Brochures & Specs
XCNC Series Refrigerated Dryer Brochure
XCNC Non-Cycling Refrigerated Dryer Series
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Cycling Refrigerated Dryer Series
An advanced cycling dryer, the XCCY Series provides significant savings because it does not waste energy costs through continuous operation of its refrigeration system, as do traditional non-cycling dryers. Each component of the XCCY Series has been designed to provide not only durability, but maximum energy efficiency. This combination of system design and individual component design adds up to the most energy efficient cycling refrigerated dryer available.
FEATURES
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10-1200 SCFM
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NEMA 1 Standard
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Maximum Inlet Air Temperature: 120°F (49°C)
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Maximum Operating Pressure:
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XCCY200-800 STD Solenoid Drain (300 psig)
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XCCY200-800 No Air Loss Drain (220 psig)
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XCCY1000-1200 (220 psig)
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Rated Flow Capacity: Conditions for rating dryers are in accordance with ISO 7183
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Compressed air at dryer inlet: 100 psig (7 bar) and 100°F (38°C); ambient air temperature: 100°F (38°C)
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Standard XCCY200-800 models ETL-certified, XCCY1000-1200 UL 508 panels
BENEFITS
The superior performance of the XCCY Series dryer can be attributed to the effective heat transfer capabilities of the exchanger design utilized throughout the compressed air circuit. The dryer design includes a pre-cooling system with heat exchangers to properly condition the air for drying. A re-heater section of the dryer's air side also uses these high performance heat exchangers to prepare the dried compressed air for re-entry into the air system. This prevents pipe sweating and readies the compressed air for use in process applications.
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100% Corrosion-Resistant Construction permits optimal heat transfer, resulting in a consistent pressure dew point.
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XCCY Series Dryer's Air Circuit Heat Exchangers combine a high heat transfer coefficient with unmatched low pressure drop.
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Corrosion-Resistant Material is used in all the XCCY Series dryer's air circuit heat exchangers, providing durability in environments unsuitable for copper or other metals.
DOWNLOADS - Brochures & Specs
XCCY Series Refrigerated Dryer Brochure
XCCY Series Cycling Refrigerated Dryers
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Contact Us
Filter-Regulator-Lubricator
Champion's modular Filters-Regulators-Lubricators (FRL's) are the perfect choice for the most demanding applications. By combining these three items, you receive standard 5 micron filtration, excellent regulator flow characteristics with minimal pressure drop and high quality lubrication to your vital pneumatic components. The compact, flexible design allows for easy service while the patented Flow-Guide® ensures years of trouble-free operation.
FEATURES
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Compact, flexible design
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Easy to service
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Manual drain - standard
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Automatic mechanical drain - optional
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Quick disconnect metal bowl with sight gauge and safety warning latch
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Balanced valve design for superior reulation characteristics
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Lubricator can be filled under pressure
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Variable Flow-Guide™orifice maintains constant oil-to-air ratio, regardless of air flow.
BENEFITS
Champion industrial duty particulate filters are designed for the removal of solid contaminants down to 5 micron and the separation of bulk liquids. The optional coalescing filters are designed for protecting critical applications and expensive pneumatic equipment by preventing oil aerosols and sub-micronic particles from damaging expensive components. Champion lubricators inject an oil aerosol into the flowing air stream to automatically provide the proper amount of internal lubricant to vital pneumatic components. Champion heavy duty air line regulators are a convenient and low cost method of reducing a supplied air pressure to a desired outlet pressure. The regulator transforms a fluctuating inlet pressure to a more constant reduced pressure which extends the life of pneumatic components and reduces energy consumption.
FRL Filter Regulator Lubricator
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Mist Eliminators
Champion CFE Series Mist Eliminators are used to reduce energy costs and remove oil and water aerosols from compressed air systems. They also protect products and processes from contamination, increase the life of pneumatic equipment, help eliminate paint appearance and adhesion problems, and keep pneumatic instruments operating.
FEATURES
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125 - 3000 SCFM
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Maximum working pressure: 150 PSIG
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Maximum operating temperature: 150°F
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Low pressure drop, saving energy
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Long life mist eliminator element - standard
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Automatic condensate drain - optional
BENEFITS
Low operating costs
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Low pressure drop: 0.5 to 1 psi (0.04 to 0.07 kgf/cm2) Typical coalescing filters operate at 3 to 6 psi (0.21 to 0.42 kgf/cm2) requiring the air compressor to operate at higher operating pressures, increasing power requirements by 2.5% or more
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Long element life: 8 to 15 years, with a large in-depth bed, element life is much longer than conventional oil removal filters
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Virtually maintenance free
Extra protection
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Captures and retains large slugs of oil and water, should drain trap fail.
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Protects downstream equipment from contamination should oil separator on rotary screw compressor fail
Removes submicronic particles
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100% of particles 3 micron and larger
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99.98% of particles 0.1 micron and larger
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0.5 ppm w/w maximum liquid content after filtration
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1000 ppm maximum inlet liquid loading
Champion CFE Series Mist Eliminators
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Filters
CFF Series air filters provide your compressed air system with premium quality filtration for the three typical contaminant types:
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solid particles come from ambient air contaminants like dust and from rusted, oxidized pipework. They will cause pneumatic equipment to malfunction, cause instrument and control failures, and contaminate end products;
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condensed water droplets come from the humidity in ambient air. Water will oxidize pipework and pneumatic equipment, ruin paint finishes and end products and;
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liquid oil and oil vapors are introduced by compressor lubricants and by hydrocarbon vapors present in ambient air. Oil-free compressed air is particularly important in food and pharmaceutical processes.
FEATURES
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20 - 21250 SCFM
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Maximum working pressure: 300 PSIG
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Maximum inlet temperature: 150°F
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Seven filtration grades provide ISO 8573.1 standard air quality
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Housings used conform to major pressure vessel directives in the Americas, Europe and Asia
BENEFITS
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CFF Series Filters are available in 7 grades to meet your application and environment's needs.
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Grade A - Water Separator
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Grade B - Separator/Filter
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Grade C - General purpose filter
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Grade D - Dry particulate filter
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Grade E - High efficiency oil removal filter
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Grade F - Maximum efficiency oil removal filter
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Grade G - Oil vapor removal filter
CFF 20-780 scfm - Modular housing style
CFF 625 - 21250 scfm - Pressure vessel style
DOWNLOADS - Brochures
CFL Series Compressed Air Filters
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